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Optional:
Automatic Register system: 22.500,- Euro
Plate mounting machine: 7.400,- Euro
Ultra-sonics Anilox roller/ Cleaning Machine: 3.800,- Euro
Time of Delivery: Within 6 Months after receipt of 40% advance payment
Loading/ Destination Port: Ex works Frankenthal/Germany
Packaging: Exported-standard and Sea-worthy packaing
Terms of Payment: 40% Advance payment and 50% balance before shipment, 10 % after installation
Guarantee: 24 months after machine installed
Installation&Training: The buyer should take on all costs, including visa procedure, round airplane tickets, accommodation, and food and out of pocket expenses.
Main Configurations:
Unwinding Station: Unwinding Tension Control
Front Auto Web Guide + Butt Splice Table: Dust Cleaning system
In-feed Tension Control: 8 Printing Stations
8 Units IR+ Hot Air Dryer: 8 Air cooling UV dryer
Synchronous Stroboscope Still Image Inspecting: Out-feed Tension Control System
1 Rotary Die Cutting Station + Up Waste Winder+Hoist: Rewinding Station
PLC Control system: Gear Driven
Auto Lubrication System
A. Basic configuration
1.Unwind Station: Max unwinding diameter 1067mm
3″Air shaft
Magnetic brake system
Hydraulic/Pneumatic roll changing system
Automatic stopping device when paper broken and less
Close loop auto tension control system (Mitsubishi from Japan)
2. Front Web Guiding System(ST From Italy)
Used for unwinding web guiding
Adopts ball screw electric actuator
Adopts photoelectric sensor for web guide transmission
Electronic web guide traction device. If there is any excursion in paper feeding, the system will have a constant and accurate adjusting.
Adopts closed-loop control system to accurately detect the deviation and correct it
Hard anodization tearting to the guide rollers HV800-1000
Precision:+_0.02 mm Inspection Position: the edge of web
3. Web Store and Butt Splicing Station
Used to splicing the web when changing the rolls or web broken
Adopts pneumaitc to press the tail of paper
4. Web Surface Dust Cleaner
Used to cleaning the surface dust of paper , prevent the dust to block the anilox roll
With one Exhaust fun to discharge the dust
5.Regulative In-feed Tension Control Sys(Double Side Pressure Glue Roller)
The machine board adopt complete alloy and cast iron with 80mm thickness
Use the double side pressure glue roller to clutch and feed and to guarantee the stable tension realizes the tension of material with infinitely variable control
6.Printing Stations (Quick change design)
Ceramic anilox rollers (The LPI at customer's need )
Printing plate cylinders (repeat length from 200mm-600mm)
High precision impression cylinders
Easy of transverse and vertical register and plate slight distance adjust system
Open mouth Stainless steel Ink chamber with speical added ink rubber rollers for even ink transfer during high speed printing
Single reverse doctor blade system with angel fixed
The plate cylinder continues to run by 1.5 seconds and transfers the ink on the plate to paper, so as to maintain the plate clean .
The anilox roller will rotate to prevent the ink on its surface from drying and blocking holes on it.
The slight adjustment device for the anilox roller can guarantee the pressure between ceramic anilox rollers
The machine board is made of alloy and cast iron with 80mm thickness, which improves the stable performance and durability of the press.
Vibration for the anilox roller, plate roller and ground roller≤0.01mm
Anilox rollers and plate cylinders controlled by pneumatic
Specially designed Petal structure can achive Quick replacement of plate cylinder,anilox rollers, ink chamber without any tools
Cp1/8 gear P5 Bearings
7. Hot air and IR dryer+Air cooling UV dryers
Each printing unit is equipment with I.R short-wave heating and drying system, and temperature is adjustable.
Warm air and natural air drying system including exhaust fan and blower assay with adjustable volume in three stages: stop, low and high.
South Korean Teflon Tube
Each units with independent hot air blower to guarantee the enough drying.
One exhaust blower to discharge the wast air
High quality UV dryers supplied by UV Light. The power can be adjustable, with central control system, operator can easily set and adjust the power on touch screen
8. Synchronous Stroboscope Still Image Inspecting System
Image inspecting camera can take pictures synchronously for the printing materials.
Preset the inspecting position horizontally and vertically
Can be automatically set up the inspection position along the horizontal and longitudinal direction
High definition camera with 130*1027 pixel from Germany
High definition 14inch Philips monitor
High speed Strobe for catch the photos
It can magnify(20 times) and observe the image with a fixed position to guarantee the printing quality.
9. Rear Out-feed Tension Control System
Use the double side pressure glue roller to clutch and feed and to guarantee the stable tension realizes the tension of material with infinitely variable control
The machine board adopt complete alloy and cast iron with 80mm thickness
10. Card Slot Design Rotary Die Cutting + Up Waste Winder+Hoist
Various rollers of die cutting/sheeting unit can be fast changed
Die cutting anvil roller adopts center bearing rolling structure and it is better than the stress at both ends of bearing
With self-supporting antiskid traction system to guarantee high precision die cutting
Transversal direction adopts manual screw positioning, to solve the default of non-adjustable of die cutting in transversal direction. In addition, it can quickly load& unload the die cutting/sheet cylinder
The anvil roll with the carburizing treatment to ensure the high hardness. HRC 60°-65°
The supplier could provide the manufacturing drawing according to the customer’s products requirement
Moveable Up waste winding station to avoid waste edge broken
Hoist for loading and unloading the die cutting rollers
11.Rewinding Station
Maximum rewinding diameter is 1067mm
Diameter of 3 inch air shaft for fixing the roll
Automatic stopping device when paper broken and less
Equipped with fast air gun for fixing the paper core
Magnetic powder clutch for rewinding tension control
12. Main Driven&Transmission System
Adopts Gear+shaft driven and transmission system
14. Automatic Lubricating System
With oil pump and supply oil to transmission parts continuously.
It’s able to set the frequency of oil supply
15. PLC Control System
Use to control the whole machine automatically, indicate all information of machine during printing
Available of setting and adjusting the parameters by touch screen
Automatic warning and alarm while the trouble happen , indicate the position of trouble
16.Tool kits
With all necessary parts and tools of machine.
The main technical parameters and the function
1 Substrate(film/adhesive materials): 25mic~60mic/ 60--250g/gsm
2 Register precision: ±0.10---±0.12mm
3 Maximum unwinding diameter: 1067mm
4 Maximum rewinding diameter: 1067mm
5 Printing repeat length/die cutting length: 200mm—600mm
6 Maximum paper width: 330mm
7 Maximum printing width: 320mm
8 Power requirement: 380V 3PH 50Hz
9 Machine rating speed: 0—150Meters/Minute
10 Machine frame thickness: 25mm entire steel board
11 Thickness of printing plate: 1.14mm or 1.7mm
12 Thickness of printing plate tape: 0.50mm or 0.38mm
13 Automatic stop when paper broken: YES
14 Automatic alert when paper less: YES
15 Automatic stop when setting task fulfilled: YES
16 Meter counting and quantity counting: YES
17 Different stages of speed adjusting: YES
Machine required running conditions
Workshop optimum temperature: 20-26 degree.
Workshop optimum humidity: 55％-70％
Workshop environmental requirements: good ventilation and low dust content of air
Compressed air requirements: f0.6 cubic meters / minute, the pressure 0.6MP
Maintenance
1. Preparation before starting machine:
Following the web way to go through the paper
Check out whether the plates and ink are put into the right printing units or not
Check out whether the surface of anilox clean or not
Check out the doctor blades, and change the ones broken
Make sure that all of the emergency buttons are on
Make sure that the lubricating system is working
2. Notices when machine's working
Check out whether the feeding is steady or not
Check out the ink of printing units, add if less.
If there are bubbles in the ink tank, please add some defoaming agent
Watch out the consistency of the ink, use viscometer if necessary.
Pay attention to the pressure balance of the die cutting unit
Observe the tension of matrix units
Look into the drying of the printing, and adjust the heating temperature
3. Daily Maintenance
The maintenance includes the followings after every day work
Clean the plate cylinders to make sure there are no ink or other impurities.
Please pay attention not to break the cylinders and gears.
Clean the anilox rollers to ensure that there is no ink left in case the ink block the meshes.
Make sure that there are no broken doctor blades
Loosen the die cutting pressure increasing unit to make sure that there is no pressure
and the surface of rollers is clean and well lubricated.
4. Weekly maintenance
Check out the doctor blades
Make sure there are no broken anilox rollers.
Check out the driving system, especially the belts.
Check out the lubricating system and add oil if necessary
Check out the air system to make sure there is no air leaking
Observe the gear boxes to make sure the lubrication of gears, and add oil if necessary
(when oil line is at 1/2 observing position)
Clean the machine and also the paper feeding rollers.
5. Monthly maintenance
Check out the bearings of anilox rollers to make sure they run well
Check out the drying system to make sure there are no broken lamp
6. Maintenance every six month
Change the lubrication oil of drive and register gearbox
Check out the coupling of drive system and pneumatic clutch in rewinding unit
Make sure there are no broken drive belts
